Varsteel Ltd. is a leading provider of steel, rebar, pipe and piling and structural steel in Canada and the United States. As part of a capital expansion project for a brand new 240,000 sq. foot facility in Delta BC, Enginuity Consulting was hired by Varsteel to function as key consultants and design engineers to oversee project progress from feasibility to commissioning of the project.

Various concepts for different dimensions of the project were developed and presented to the owners pertaining to design variability, and cost effectiveness. Feasibility assessments were completed to determine equipment envelopes, layout plans, worker flow paths and product flow paths in relations to production requirements and cost effectiveness and production of a capital cost estimation. Various BCBC, CSA and ANSI were consulted for various disciplines of the project to confirm conformation to code, standards, and by-laws. After the feasibility and design stages, scope and tender documents were created for contractors. Scopes were budgeted and scheduled for sub-contractors, followed by coordination for procurement of materials.

During the duration of the project, sub-contractor budget and scope was reviewed and progressed. This included but not limited to mechanical scope, hydraulics scope, civil scope, structural scope, electrical scope and geotechnical scope.  Throughout the duration of the execution phase of the project, risks were analysed and mitigated. Progress, risk and outcomes were reported cyclically to the owners. Closeout documents were prepared and submitted, which included all engineering, certifications, designs, which emphasis on future usability.


  • Decommissioning and reverse engineering of 12 types of racking systems
  • Decommissioning, relocation and re-commissioning of Delta Cut to Length Line
  • Decommissioning, relocation Bronx Cut to Length Line
  • Concrete Foundation of general facility and equipment
  • Installation of x3 new Plasma Cutting Tables
  • Installation of Double sided Plate Rack systems
  • Installation of various length Linear Product Rollout Racking systems
  • Document Control


Varsteel Ltd.